Manufacturing Footprint Grows as AST SpaceMobile Accelerates Satellite Output
AST SpaceMobile has taken a major leap forward in its mission to build a global space-based cellular broadband network by expanding its manufacturing footprint across Texas and Florida. The company’s new facilities and rapid workforce growth underline a commitment to producing next-generation BlueBird satellites at scale — right in the U.S.
Expansion Details: Over 100% Workforce Growth and 500,000 Sq. Ft. of Facilities
In just the past six months, AST SpaceMobile increased its U.S. workforce by over 100%, now employing more than 1,800 professionals. Its manufacturing space has grown to a massive 500,000 square feet. Texas remains the company’s primary hub, now hosting five facilities, including a key site in Midland. A new location in Homestead, Florida further boosts production capacity, while a Maryland facility and the main headquarters in West Texas reinforce the company's broad U.S. presence.
| Metric | Recent Value | Change/Note |
|---|---|---|
| U.S. Workforce | 1,800+ | +100% in 6 months |
| Manufacturing Space | 500,000 sq. ft. | Expanded footprint in TX & FL |
| Vertical Integration | 95% | U.S.-based processes |
| Patents & Patent-Pending Claims | 3,800 | Strong IP portfolio |
Next-Generation BlueBird Satellites Boast Major Technological Upgrades
The new BlueBird satellites feature the world’s largest phased-array antennas for low Earth orbit — spanning 2,400 square feet — along with custom power systems and the proprietary AST5000 ASIC. This design promises up to 10 times the bandwidth of earlier models, supporting data transmission speeds of up to 120 Mbps. The technology enables direct broadband connectivity to standard, unmodified smartphones, opening new opportunities for voice, data, and video applications worldwide.
Deep U.S. Integration and Strategic Partnerships Reinforce Industry Position
AST SpaceMobile’s approach emphasizes vertical integration: 95% of manufacturing processes occur domestically, leveraging U.S.-based talent and innovation. The company works closely with industry giants such as AT&T, Verizon, American Tower, and Google, cementing its status as a leader in space-based mobile connectivity. With 3,800 U.S. patents and patent applications, the company holds a formidable intellectual property portfolio — a competitive advantage in the evolving satellite communications space.
Accelerated Production Addresses Global Connectivity Gap
The drive to rapidly scale satellite production aligns with AST SpaceMobile’s mission: closing connectivity gaps for the five billion people already using mobile devices — and the billions still unconnected. Founder and CEO Abel Avellan emphasized that expanding capacity is not just about growth, but also about delivering high-technology manufacturing and new jobs back to the U.S.
Key Takeaways for Investors and Observers
AST SpaceMobile’s aggressive investment in infrastructure, proprietary technology, and strategic U.S. partnerships places it at the forefront of a fast-growing industry. As production of the next-generation BlueBird satellites accelerates, all eyes are on the company’s ability to deliver scalable, high-speed, direct-to-device broadband from space. Investors may want to monitor upcoming milestones, regulatory approvals, and further expansion — all of which will shape AST SpaceMobile’s journey toward a truly global cellular network.
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